Artificial turf fields are currently garnering significant attention from investors and the public alike. Synthetic football fields are known for their durability, aesthetic appeal, and enhanced safety compared to traditional concrete or tile surfaces. In the following article by dailysonepoxy, we will provide you with a more in-depth understanding of the artificial turf construction process and detailed pricing information.
Table of Contents
THE STRUCTURE OF THE ARTIFICIAL TURF MEETS THE REQUIRED STANDARDS
According to FIFA standards, an artificial turf field comprises six layers as depicted in the above diagram.
Artificial turf finds application in various types of projects, such as garden turf, wall-hanging turf, and football field turf. Despite the diverse applications, the construction of artificial turf shares similarities among them.
Artificial turf is comprised of four layers, each serving different functions and requiring distinct technical specifications, namely:
- Base layer: This constitutes the foundation of the artificial turf surface. A solid and well-treated base is the first crucial factor in achieving a high-quality artificial turf field.
- Base rock: This layer involves applying materials onto the base to provide compression, stiffness, and load-bearing capacity to the field. Typically, crushed rock is commonly used for this purpose.
- Artificial turf layer: This material resembles real grass and is commonly used as a covering for creating artificial turf fields.
- Top layer of sand and rubber: After laying the artificial turf mats on the field, the next step involves covering the surface with a layer of sand and rubber.
SIZE OF ARTIFICIAL TURF FIELD
Garden size: Depending on the homeowner’s desired area.
Size of 5-a-side football field:
- Width of the touchline: 15m – 25m.
- Length of the goal line: 25m – 42m.
Size of 7-a-side football field:
- Width of the touchline: 40m – 55m.
- Length of the goal line: 50m – 75m.
Size of 11-a-side football field:
- Width of the touchline: 68m – 84m.
- Length of the goal line: 105m – 114m.
THE LATEST PROCEDURE FOR CONSTRUCTING ARTIFICIAL TURF FIELDS
In reality, the construction of artificial turf fields is not overly complicated, but it requires ensuring two critical factors: adherence to construction regulations and meticulous execution. To achieve a high-quality project, a robust foundation must be laid. Artificial turf is no exception; the first step is to prepare a solid groundwork.
Treatment, Cleaning, And Compaction Of The Organic Soil Surface
Treatment and cleaning of grass, tree roots, organic materials, pesticides can be used for a quick and effective solution.
Perform leveling and create a slope for the field surface at this stage.
Utilize specialized vehicles to compact the surface until achieving a K90 hardness.
Lay The Base And Proceed To Compact The Base Rock Layer
The base layer must achieve a minimum thickness of 12cm; if thinner, it won’t ensure proper compaction on the surface.
Once the base is laid, static compaction is carried out, and any deficiencies are addressed before proceeding with vibratory compaction to achieve a minimum hardness of K90 on the surface.
Spread Crushed Stone Over The Base Surface
After the base is leveled, a mat is applied. The mat layer does not increase the surface hardness but only smoothens it, as the base layer, constructed from large material, may have uneven spots.
- The thickness of the mat layer is between 2 and 3 cm.
- It is important to check for thin thickness to ensure the slope of the field.
- After spreading the mat layer, compact it before proceeding to lay the turf for the field.
Water drainage system: Approximately 95% of the drained water will be on the field surface during rainfall, making a reliable drainage system crucial.
Constructing Curb Edges And Drainage Systems Around The Field
Constructing curb edges around the field helps retain the infill material, ensuring stability for the playing surface. Typically, curbs are built to be 3-4cm higher than the field surface. There are various methods for constructing curbs with different costs, providing you with easy options to choose for your project.
Constructing curbs for the football field using bricks
- Cost of materials is inexpensive.
- The labor cost is high.
- The aesthetic appeal is not high.
- This method is not reusable.
Constructing curb edges using concrete panels
- The cost of materials is high.
- The labor cost is low.
- High aesthetic appeal.
- The materials are reusable.
Proceeding With The Installation Of Artificial Turf
Laying and adjusting the grass
- To minimize the need for cutting and joining, the rolls of turf have been pre-marked by the manufacturer in a specific order.
- It’s advisable to start laying the turf in the middle of the field and then gradually extend it to both sides.
- The rolls of turf should be installed in opposite directions to expedite the installation of the sand layer.
- The installation of the base layer and the laying of artificial turf are crucial construction steps that require meticulous attention and precision.
Bonding seams and cutting lines for the field
- During the adhesive application, ensure an even spread and avoid letting the adhesive adhere to the artificial turf surface.
- It is advisable to thoroughly inspect the adhesive seams before proceeding with the application of sand for the field.
- Avoid adhesive application during rainy or high humidity conditions.
Spread sand on the artificial turf surface
We can apply sand using a machine or by hand. Typically, the sand on the field is allowed to dry, and then a rake machine is used to evenly distribute the sand across the grass blades.
Implementing the rubber granule layer
Constructing the rubber granule layer is quite similar to laying the sand layer, but it tends to be quicker and less weather-dependent.
Installing equipment for the field
Depending on the type of sports field, we install equipment specific to that field. After the equipment installation is complete, we proceed with overall cleaning of the field.
Constructing The Protective Netting System Around The Field
The materials needed for installing the netting system for artificial turf fields include
The ball stop netting will be chosen based on the size of the ball, selecting the mesh size accordingly.
The net tension cables are typically 6mm in diameter and coated with plastic. Depending on the field size and net layer, purchase the appropriate quantity of cables.
Tensioning and cable locks, using those suitable for the 6mm plastic-coated cables. Sometimes, additional hooks for hanging the net may be required.
The steps for installing the netting for the field include
Step 1: Thread the cable along the edge of the net to connect the cable to the net, or you can use net hanging hooks for the connection.
Step 2: Secure one end of the threaded cable to the top of a post, for high net layers, using cable locks.
Step 3: Pull the remaining end of the plastic-coated cable to the top of the next post. Tension it with a turnbuckle and secure it with a cable lock.
Step 4: Repeat the process for the remaining posts and additional layers of the net. The distance between electrical posts should not exceed 30m.
Installing The Lighting System
Install 6-8 lights for a 5-a-side field and 8-12 lights for a 7-a-side field.
Ensure that the height of the light poles is not too low, affecting the players’ visibility.
Install The Netting System
The ball barrier net must be 6 to 8 meters high, with a thickness of 2.7 to 3 millimeters for the strands.
Use plastic-coated cables and turnbuckles to install the net. Ensure that the net is stretched taut.
Carry Out The Acceptance Test And Provide A Warranty For The Project
When a synthetic turf project is completed, it is essential to have criteria to assess the quality of the field to ensure that it is well-constructed and ready for use.
Check the positions where the turf is joined together, if there are any discrepancies, proceed to reattach.
The surrounding net should be positioned at a distance from the field to ensure safety for the turf.
Thoroughly inspect the drainage system.
If any issues arise, they must be addressed within one day.
LATEST ARTIFICIAL TURF INSTALLATION PRICE LIST
The cost of an artificial turf football field depends on various factors such as the field’s area, investment scale, construction materials, quality of the turf, and other construction components.
CATEGORY NAME | PRICE FOR 5-A-SIDE COURT (USD) with an area of 760m2 | PRICE FOR 7-A-SIDE COURT (USD) with an area of 1500m2 | PRICE FOR 11-A-SIDE COURT (USD) with an area of 5500m2 |
Labor (adhesive, adhesive film, rubber granules, construction work) |
$1,929 |
$3,618 |
$11,578 |
200W LED light | $1,250 | $1,250 | $2,630 |
Goal post not | $37 | $65 | $87 |
The net surrounding the field |
$680 |
$890 |
$1,440 |
Cable 8 coated with plastic, going in 3 lines |
$153 |
$200 |
$350 |
Cable tensioners – screw tighten | $22 | $22 | $44 |
Installation work for the net | $130 | $174 | $261 |
Artificial turf products (depending on the turf price) |
$4,400 to $6,700 |
$7,900 to $12,500 |
$25,300 to $39,900 |
The total cost | $8,580 to $15,190 | $14,104 to $19,945 | $41,872 to $56,877 |
To put an artificial turf field into operation, it is necessary to design, construct the foundation, install the turf, and implement the accompanying systems for the field (such as lighting systems, drainage systems, etc.).
Price list for the construction of a 5-a-side artificial turf football field
The cost of ground construction:
Constructing the field base | Unit price | Quantity | Total amount |
0x4 Stone (size) | $13.64 | 80 cubic meters | $1,090 |
Crushed stone dust | $13.64 | 24 cubic meters | $327.27 |
Labor costs (for grading, stone spreading, and alignment) |
$1.75 |
800 square meters |
$1,400 |
Sidewalk curb (which can be initiated by the owner) | x | x |
|
TOTAL COST |
|
| $2,800 |
Cost of implementing the lighting system:
Lighting System | Unit price | Quantity | Total amount |
Lighting fixtures | $83 | twelfth | $1,000 |
Concrete poles | $159 | 6 | $950 |
Concrete Foundations | $79 | 6 | $475 |
Mounting Brackets | $20 | 6 | $118 |
Electrical Panel | $42 | first | $42 |
Electrical Wires | $220 | first | $220 |
TOTAL COST |
|
| $2,805 |
Soccer Field Netting System
Net System | Unit | Unit Price | Quantity | Total Amount |
Net | square meters | $0.44 | 950 | $418 |
6-way 3-line perimeter cable | meter | $0.26 | 345 | $91 |
Cable locks | set | $1.23 | 24 | $29.56 |
Field gate | piece | $44 | first | $44 |
Goal frame | piece | $286 | first | $286 |
Don’t score | piece | $44 | first | $44 |
Installation labor | x | $176 | first | $176 |
TOTAL COST |
|
|
| $1,089 |
The cost of installing artificial turf on an area of approximately 800 square meters will range from 3,520 USD to 7,040 USD. Additionally, there will be expenses for construction tools and materials such as turf adhesive, adhesive fabric, rubber pellets, sand, and labor costs, which amount to approximately: 1,320 USD to 1,980 USD. Therefore, the total cost required to construct the artificial turf field will be approximately for five people around 11,000 USD to 14,080 USD.
Price list for the construction of a 11-a-side artificial turf soccer field
Item Name | Unit Price | Unit | Quantity | Total Amount |
Artificial turf for the soccer field | $8.80 | square meters | 4800 | $42,268 |
Lights (400W) | $36.52 | a | 72 | $2,635 |
Poles (lights, net) | $173.79 | column | 36 | $6,253 |
Ball barrier net | $0.46 | square meters | 6000 | $2,770 |
Goal frame | $175.97 | a | 2 | $352 |
Total cost for constructing an 11-a-side artificial turf soccer field: $51,554 | ||||
Price list for the construction of an 7-a-side artificial turf soccer field
Item Name | Unit Price | Unit | Quantity | Total Amount |
Artificial turf for the soccer field | $8.80 | square meters | 1500 | $13,185 |
Lights (400W) | $36.52 | a | 36 | $1,312 |
Poles (lights, net) | $173.79 | column | 18 | $3,232.73 |
Ball barrier net | $0.46 | square meters | 3600 | $1,718.18 |
Goal frame | $175.97 | a | 2 | $363.64 |
Total cost for the construction of a 7-a-side artificial turf football field: $20,308.18 | ||||
DAILYSONEPOXY – PROFESSIONAL AND AFFORDABLE ARTIFICIAL TURF CONSTRUCTION SPECIALIST
Dailysonepoxy is a company with over 15 years of experience in the construction of artificial turf fields. Whether you need a 5-a-side, 7-a-side, or 11-a-side football field, or if you’re looking to have a garden turf installed, give us a call for detailed technical consultation. We are confident that our professional construction team, with high-level skills and equipped with complete tools, will deliver artificial turf surfaces that are durable, beautiful, and of high quality. Contact us now through our hotline: 0818 212 226.
Contact information:
CHI HAO TRADING AND SERVICES CO., LTD
- Head Office – Ho Chi Minh City:
- Address: 606/76/4, National Highway 13, Ward Hiep Binh Phuoc, Thu Duc District, Ho Chi Minh City, Vietnam.
- Branch Office – Can Tho:
- Address: 388Z7 Zone 2, Area 2, An Khanh Ward, Ninh Kieu District, Can Tho City, Vietnam.
- Cambodia Office:
- Address: No 86E0 Street 139, Sangkat Vealvong, Khan 7 Makara, Phnom Penh, Cambodia.
- Phone: Ho Chi Minh City Office: +84 28 626 757 76
- Fax: +84 28 626 757 28
- Hotline: +84 818 21 22 26
- Cambodia Hotlines:
- +855 12868178
- +855 70868178
- Email: sm@vuongquocson.vn
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